What The Heck Is Audi G28?
How to Replace an Audi G28 Engine Speed Sensor In this video, Charles the Humble Mechanic shows how to replace the G28 engine speed sensor. This sensor is located on the outside of the transmission just above the flywheel gear. It transmits a signal to the ECU via the grey wire (T55/49) which is then sent to the tachometer in the instrument cluster. 1. Engine Speed Sensor Located on the edge of the transmission, above the flywheel ring gear G28 Engine Speed Sensor sends an electrical signal to ECU pin T55/49 through the grey wire. The ECU then utilizes this information to regulate the flow of fuel, timig and boost. It also sends an indicator to the G5 Tachometer within the instrument cluster. The sensor is used to link with the G40 Camshaft position Sensor. The ecu must be aware of when the crankshaft has reached TDC and also the position of the camshaft, to trigger the spark and injectors. If this sensor fails when it fails, the ECU will display an error code P00160. This means that the Crank Shaft is not in sync with the Intake Camshaft. It could also indicate the possibility of a chain stretch or jumped chain link in the upper timing chain. However, the code won't be displayed on its own without additional information from other sensors (G4 and G40). It can be a bit difficult to test since there are various pins on the connector, and they all have different functions. The best method for doing this is by measuring the resistance between the ECU and the sensor. When the sensor is fully functional, it should read about 1000 ohms. If you are having problems with this component, look for evidence of oil or coolant in the connector bay. 2. Injectors Yesterday, when accelerating from highway paytoll at a high speed I noticed a significant decrease in power. It was like the engine was running out of gas. Or, my injectors were not firing. I took out the spark plugs this morning, three were soaked with gasoline and the fourth was unclean. I placed a tissue over each injector hole, and when i turn the engine on without sparks, the three that have gazoline pop right out. The 4th one stays closed. I tested the ground connection of ECU pins 14,30 and 48/55. I found 0ohm. So i assume the problem is somewhere else. I also tried to reset the PID with no success. The car is able to start when the G28 is not plugged in and runs fine when it is plugged in but it still has intermittent misfire issues at higher RPM. The coolant sensor (G62), even when it is unplugged, shows a temperature of -49c. I also noticed that the oil gauge in the cockpit shows 2 bars when the actual pressure is zero. I'm not certain what to do, as i think i've pretty much eliminated everything else. I'm worried that i might have missed something. If anyone has any suggestions, please chime in! TIA! 3. Fuel Pump The fuel pump in the g28 receives signals from the RPM sensor. The GM-style transmitter is identical to the G4 sender, and both operate on the 80,100,200, UrS, and RS2 vehicles. You can easily find a spare in a wrecking shop or parts store. Testing them is easy to do – just put your DMM in resistance mode and measure between pins 1 (with the bump on the connector end up) and 2 (2nd from left on the black end of the connector). They should be infinite ohms. 4. ECU The ECU of our 20vt turbo (3B AAN ABY ADU) engines requires to know both the position and speed the crankshaft to make decisions regarding fuel injector timing, etc. It uses a Crank Position Sensor G4 and an Engine Speed Sensor G28 to accomplish this. If either of these go badly, you will see codes on the diagnostic scanner that could cause engine shut down. The signs of a failing G28 sensor are an inaccurate rev counter in the gearbox and gears that shift faster than normal and/or misfiring when you're in gear. If you are experiencing any of these issues it is likely your sensor is failing and needs replacing. The good thing is that they are very affordable and readily available, especially if you're looking at the Bosch unit like ours. Alternately, GM's version this component is an excellent choice. 5. Tachometer A faulty engine speed sensor could be the cause of numerous problems in your vehicle. It's a crucial component of the transmission of your Audi because it relays information to the ECU about how fast or slow the car's engine is turning. audi key programmer can cause the transmission to malfunction and other car components to be affected. The G5 engine speed sensor is located at the edge of the transmission just above the flywheel ring gear. It transmits a signal to the ECU at pin T55/49 through a grey wire. The ECU then uses and processes this signal to control the flow of fuel, timig and boost, and also sends it on to the G5 Tachometer located in the instrument cluster. You can check for sensor failure by examining the continuity from the sensor to the tachometer. You can also examine the continuity between pins T55/49 of the ECU and pin T6a/1 of the instrument cluster (trace [79]), and between pin T6a/1 and pin T26a/12. You should see approximately 1000 ohms of resistance between these two points. This is a common feature across the Audi 80-100-200-RS2 model, ranging from the 1985 MC up to the 1997 UrS AN and 1995 RS2 DU, so you might find some good ones in wrecking yards.